METALCELL® Rusty - CT


Description of the product

CT is a sandwich panel with a cosmetic finish, made using a panel without finish such as the RAWCELL® Metal FPA to which a CORTEN steel skin is applied in place of one of the two galvanized steel sheet structural skins. The panel is supplied without pre-oxidation. Main fields of application: construction, furniture.

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Layers

1) INTERNAL CORE
aluminium honeycomb
(Starcell production)
aluminium alloy: 3000 series
density: 29 - 40 - 56 - 65 - 80 kg/m³
cell diameter:
6.35 mm (standard);
10 - 12.7 - 19 mm (on request)

2) ADHESIVE
thermoplastic or polyurethane

3) EXTERNAL BACK SKIN
raw or primed galvanized steel sheet
skin thickness:
0.3 - 0.5 - 0.6 mm (standard)
0.8 - 1.0 mm (on request)

4) EXTERNAL FRONT SKIN (FINISH)
CORTEN steel sheet
skin thickness:
0.3 - 0.5 - 0.6 mm (standard)
0.8 - 1.0 mm (on request)


Recommended fields of application for this product

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CONSTRUCTION

CONSTRUCTION

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Technical sheet of the support panel
METALCELL® Rusty - CT (6,35/19)(0,5-0,5)S(1)

PRODUCT ID CODE
Code structure Value in this sheet Meaning
METALCELL® family to which the product belongs
Rusty subfamily to which the product belongs
CT (n/n)(n-n) panel type
CT (n/ )( ) 6,35/ = size (mm) of the hexagonal honeycomb cell
CT ( /n)( ) /19 = panel thickness (mm)
CT ( / )(n-n) 0,5 - 0,5 thickness (mm) of the two skins
S(n) 1 = standard dimensions (mm) - S(1) = 1.000 X 1.000
CHARACTERISTICS OF MATERIALS AND COMPONENTS
Front finishing layer
material:steel sheet
type:corten
standard thicknesses (mm):0,8 - 0,3 - 0,5 - 0,6 (squared); 0,8 - 1,0 (not squared)
surface appearance:natural - coarse - oxidized
Hexagonal cell honeycomb
material:aluminium foil
type:3000 series alloy
foil thicknesses (µm):50 - 60 - 70
density (kg/m³):29 - 40 - 56 - 65 - 80
standard cell sizes (mm):6,35
on request cell size (mm):10 - 12,7 - 19
Back structural skin
material:steel sheet
type:hot dip galvanized
standard thicknesses (mm):0,3 - 0,5 - 0,6 (squared); 0,8 - 1,0 (not squared)
surface appearance:raw - galvanized - primed
standard adhesive:thermoplastic - polyurethane
PHYSICAL AND DIMENSIONAL CHARACTERISTICS OF THE PANEL
Dimensions
standard (mm):S(3) = 1.000 X 2.150 - S(7) = 1.250 X 2.550 - S(12) = 1.500 X 3.050
special (mm): maximum width: 1.500 - maximum length: 4.300
tolerance (mm):± 1 (squared panels)
Thicknesses
standard (mm):51012,715202530
special (mm): from 4 to 60
tolerance (mm):± 0,3
Weights*
weights referred to standard thicknesses (kg/m²):5,445,715,855,986,256,526,79
tolerance (kg/m²):± 0,2
*The weights refer to panels with the following characteristics:cell size (mm): 10
foil thickness (µm): 70
thickness of the skins (mm): 0,3
MECHANICAL CHARACTERISTICS OF THE PANEL
The characteristics of this sheet refer to the following type of panel:
METALCELL® Rusty - CT (6,35/19)(0,5-0,5)S(1)
Starcell's Technical Department will gladly work with customers to determine the features of other panel configurations
TypeStandardCharacteristic value
standard thicknesses-51012,715202530
maximum load* (N):DIN 53293; EN 141253.900
deflection at Max* load (mm):DIN 53293; EN 141253,58
resistance to peeling* (N):DIN 53295> 130 (min.) - >380 (average)
compressive strength* (Kg/cm²):UNI 491327
elasticity modulus (E)* (N/mm²):DIN 53293130.000
stiffness modulus (R)* (N/m²):DIN 532931.000
thermal expansion coefficient* (°C⁻¹):-1,2 x 10⁻⁵
operating temperature (°C):-from -40 °C to +75 °C (on request +120 °C)
(*) values obtained by Starcell's Internal Laboratory.
CERTIFICATIONS
TypeStandardSectorClass
fire behaviour of the panelEN 13501-1CIVILA2-s1, d0
fire behaviour of the panelIMO Res. MSC.307(88) - 2010FTP CodeSHIPBUILDINGC
fire behaviour of the panelUNI 11170-3RAIL0
fire behaviour of the honeycombISO 1182M1 F0
PROPERTIES
  • Very high resistance to bending, shear and tensile stress.
  • Excellent dimensional stability, also in terms of flatness over time.
  • Very good compressive strength (due to aluminium honeycomb).
  • Excellent ratio between mechanical performance (high) and weight (content).
  • Excellent weather resistance.
  • Ideal for outdoor applications due to its excellent resistance to aggressive weather.
  • Ease of machining with manual or CNC equipment suitable for machining steel.
  • Wide operating temperature range.
  • Excellent fire resistance and low emission of toxic fumes.
FIELDS OF APPLICATION
Typical applications of METALCELL® Rusty - CT are mainly building façades.
STORAGE
The METALCELL® Rusty - CT panel is a product in the “semi-finished products” category and therefore is subject to further processing; we recommend storing the panels horizontally in a closed and dry environment, possibly away from heat sources and to support them along their edges.
SAFETY DATA SHEETS
On request, safety data sheets for this product are available in Italian or English. For more information, please visit: www.starcellspa.com.

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