TUF is a sandwich panel with a cosmetic finish consisting of a layer of Tufite (2 mm). It has an aluminium honeycomb core and galvanized steel sheet skins. It is obtained by applying a mixture of tuff stone powder and resins to a panel without finish such as the RAWCELL® Metal panel. Main fields of application: construction (external cladding of buildings).
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1) INTERNAL CORE
aluminium honeycomb
(Starcell production)
aluminium alloy: 3000 series
density: 29 - 40 - 56 - 65 - 80 kg/m³
cell diameter:
6.35 mm (standard);
10 - 12.7 - 19 mm (on request)
2) ADHESIVE
thermoplastic or polyurethane
3) EXTERNAL SKINS
raw or primed galvanized steel sheet
skin thicknesses:
0.3 - 0.5 - 0.6 mm (standard)
0.8 - 1.0 mm (on request)
4) FINISHING
layer of Tufite (reconstituted tuff stone)
thickness: 2 mm
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| PRODUCT ID CODE | ||||||||
| Code structure | Value in this sheet | Meaning | ||||||
| LITHOCELL® | family to which the product belongs | |||||||
| Composite Stone | subfamily to which the product belongs | |||||||
| TUF (n/n)(n-n) | panel type | |||||||
| TUF (n/ )( ) | 6,35/ = | size (mm) of the hexagonal honeycomb cell | ||||||
| TUF ( /n)( ) | /19 = | panel thickness (mm) | ||||||
| TUF ( / )(n-n) | 0,5 - 0,5 | thickness (mm) of the two skins | ||||||
| S(n) | 1 = | standard dimensions (mm) - S(1) = 1.000 X 1.000 | ||||||
| CHARACTERISTICS OF MATERIALS AND COMPONENTS | ||||||||
| Front finishing layer | ||||||||
| material: | layer of Tufite (reconstituted tuff stone) | |||||||
| standard thicknesses (mm): | 2,0 | |||||||
| surface appearance: | natural - coarse | |||||||
| Structural skins | ||||||||
| material: | steel sheet | |||||||
| type: | hot dip galvanized | |||||||
| standard thicknesses (mm): | 0,3 - 0,5 - 0,6 (squared); 0,8 - 1,0 (not squared) | |||||||
| surface appearance: | raw - primed | |||||||
| standard adhesive: | thermoplastic - polyurethane | |||||||
| Hexagonal cell honeycomb | ||||||||
| material: | aluminium foil | |||||||
| type: | 3000 series alloy | |||||||
| foil thicknesses (µm): | 50 - 60 - 70 | |||||||
| density (kg/m³): | 29 - 40 - 56 - 65 - 80 | |||||||
| standard cell sizes (mm): | 6,35 | |||||||
| on request cell size (mm): | 10 - 12,7 - 19 | |||||||
| PHYSICAL AND DIMENSIONAL CHARACTERISTICS OF THE PANEL | ||||||||
| Dimensions | ||||||||
| standard (mm): | S(3) = 1.000 X 2.150 - S(7) = 1.250 X 2.550 - S(12) = 1.500 X 3.050 | |||||||
| special (mm): | maximum width: 1.500 - maximum length: 4.300 | |||||||
| tolerance (mm): | ± 1 (squared panels) | |||||||
| Thicknesses | ||||||||
| standard (mm): | 5 | 10 | 12,7 | 15 | 20 | 25 | 30 | |
| special (mm): | from 4 to 60 | |||||||
| tolerance (mm): | ± 0,3 | |||||||
| Weights* | ||||||||
| weights referred to standard thicknesses (kg/m²): | 5,44 | 5,71 | 5,85 | 5,98 | 6,25 | 6,52 | 6,79 | |
| tolerance (kg/m²): | ± 0,2 | |||||||
| *The weights refer to panels with the following characteristics: | cell size (mm): 10 | |||||||
| foil thickness (µm): 70 | ||||||||
| thickness of the skins (mm): 0,3 | ||||||||
| MECHANICAL CHARACTERISTICS OF THE PANEL | ||||||||
| The characteristics of this sheet refer to the following type of panel: | ||||||||
| LITHOCELL® Composite Stone - TUF (6,35/19)(0,5-0,5)S(1) | ||||||||
| Starcell's Technical Department will gladly work with customers to determine the features of other panel configurations | ||||||||
| Type | Standard | Characteristic value | ||||||
| standard thicknesses | - | 5 | 10 | 12,7 | 15 | 20 | 25 | 30 |
| maximum load* (N): | DIN 53293; EN 14125 | 3.900 | ||||||
| deflection at Max* load (mm): | DIN 53293; EN 14125 | 3,58 | ||||||
| resistance to peeling* (N): | DIN 53295 | > 130 (min.) - >380 (average) | ||||||
| compressive strength* (Kg/cm²): | UNI 4913 | 27 | ||||||
| elasticity modulus (E)* (N/mm²): | DIN 53293 | 130.000 | ||||||
| stiffness modulus (R)* (N/m²): | DIN 53293 | 1.000 | ||||||
| thermal expansion coefficient* (°C⁻¹): | - | 1,2 x 10⁻⁵ | ||||||
| operating temperature (°C): | - | from -40 °C to +75 °C (on request +120 °C) | ||||||
| (*) values obtained by Starcell's Internal Laboratory. | ||||||||
| CERTIFICATIONS | ||||||||
| Type | Standard | Sector | Class | |||||
| fire behaviour of the panel | EN 13501-1 | CIVIL | A2-s1, d0 | |||||
| fire behaviour of the panel | IMO Res. MSC.307(88) - 2010FTP Code | SHIPBUILDING | C | |||||
| fire behaviour of the panel | UNI 11170-3 | RAIL | 0 | |||||
| fire behaviour of the honeycomb | ISO 1182 | M1 F0 | ||||||
| PROPERTIES | ||||||||
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| FIELDS OF APPLICATION | ||||||||
| Typical applications of LITHOCELL® Composite Stone - TUF are mainly for building façades. | ||||||||
| STORAGE | ||||||||
| The LITHOCELL® Composite Stone - TUF panel is a product in the “semi-finished products” category and therefore is subject to further processing; we recommend storing the panels horizontally in a closed and dry environment, possibly away from heat sources and to support them along their edges. | ||||||||
| SAFETY DATA SHEETS | ||||||||
| On request, safety data sheets for this product are available in Italian or English. For more information, please visit: www.starcellspa.com. | ||||||||
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